Increase Tyre Life and Improve Fleet Productivity

Rising operating costs and a global shortage of tyres means optimal performance of fleet tyres is more important than ever.

TOLAPS.Live™ is the new Klinge™ TKPH/TMPH Management System, which helps users to monitor and manage tyre performance for maximum fleet productivity.

TOLAPS.Live™ monitors each individuall tyre using TKPH/TMPH values published by the tyre manufacturer, eliminating the risk of tyre damage or failure caused by exceeding TKPH/TMPH limits.

TOLAPS.Live™ users have:

  • Substantially reduced the total number of tyres required to meet production targets.
  • Cut tyre expenditure by up to 25%.
  • Increased fleet productivity by up to 15%.

Real Time TKPH/TMPH Management

TOLAPS.Live™ interfaces with Klinge™ Total Tyre Control™ tyre management system and a mine’s dispatch system to enable real-time, proactive management of a fleet’s TKPH/TMPH.

Key features include:

  • User-defined electronic alerts on screen, text and email.
  • In-depth analysis and examination of current and historical tyre/truck/fleet activity data.
  • Fleet Overview Dashboard is colour coded to provide proactive recommendations to reduce tyre related risks and increase fleet productivity.
  • Multi-dimensional graphs.
Tyre Operating Limits And Production System - Live
TOLAPS.Live™ For owners of truck and shovel operations. Proven to manage risks associated with giant tyre ownership.
Benefits of TOLAPS.Live™
  • 24/7/365 OTR tyre risk managment tool.
  • Up to 25% saving on tyre costs.
  • Up to 15% increase in fleet productivity.
  • Improves safety of trucks and tyres.
  • Can be remotely managed.
Tye Life TKPH Chart
Coal Mine Client

Problem / Opportunity

  • Experienced a high level of TKPH/TMPH Over Use Alerts – sending a large number of trucks to isolation areas for hot tyres
  • High level of tyres damaged or lost to operational heat damage.


TOLAPS.Live™ was introduced in 2008 to:

  1. Manage the fleet’s TKPH/TMPH to prevent over use of tyres and subsequent downtime and lost productivity.
  2. Identify the crew/shift which exceeded a vehicle’s TKPH/TMPH, providing opportunities to re-educate the crews to prevent over use.
  3. As correlations in the data emerged, the client widened the application of TOLAPS.Live™.


Correlations emerged between high TKPH/TMPH usage and tyre loss and wastage. Since the introduction of TOLAPS.Live™ and the re-education of crews:

  • ZERO trucks sent to isolation areas for hot tyres.
  • ZERO tyres damaged or lost due to operational heat damage.
Hard Rock Client

Problem / Opportunity

  • Existing issues were identified with the fleet’s TKPH/TMPH.
  • Tyres had been lost to heat damage.
  • No ability to monitor TKPH/TMPH.
  • Between November 2009 and July 2010, a 25% decline in real-time tyre tread wear rate prior to TOLAPS.Live™ introduction.


TOLAPS.Live™ was introduced in 2010 to:

  1. Monitor TKPH/TMPH in near real-time.
  2. Identify opportunities to improve the average tread wear rates.
  3. Issue real-time alerts to notify dispatch operators when vehicles were approaching the pre-determined TKPH/TMPH threshold.


  • 26% improvement in real-time tyre tread wear rates.
  • 31% reduction in replacement tyres.
  • Tyre budget reduced by $910,000.
  • 26 fewer tyres required.